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DAGE® Assure™ FLEX

Complete reel counting flexibility. DAGE Assure Flex is the complete counting solution for every workflow, from walk up operator loading to inline operator free.
“One small component missing means very little to individual reels. One small component missing on a production line means everything”

“It is not about counting a component that costs a ½ penny. It is about preventing a line from stopping because you are missing a component that costs a ½ penny”

“Don‘t trust luck. Accurate inventory knowledge is the key”
Assure Flex – Automation

Assure Flex Loader L120 
Assure Flex X-ray Counter with control panel
Assure Flex Lable Applicator
Assure Flex 
Unloader UL120
Assure Flex - Automation

Door location is configurable

Door locations for inserting the trolleys into the system can be configured by the customer.

Doors can be in position (1 – side) or in position (2 – front/rear).
Because of the flexibility, door configuration can be changed on-site in 30 minutes to accommodate different factory setups

Assure Flex 120 – Loading Station

Flexible Configuration

Loading Station Assure Flex L120
2 trolleys - up to 60 reels on each

Loading Station Assure Flex L60 
1 trolley - up to 60 reels

Unloading Station
Same configurations as above available

Assure Flex - Loader and Unloader

Loader L120 or L60 and Unloader UL 120 or UL 60 with the same design.

L60 - 1 Trolley
L120 - 2 trolleys
UL60  - 1 Trolley
UL120 - 2 Trolleys

Various combination possibilities:
L60 to UL60
L120 to UL120
L60 to UL120
Single Reel Slot for Urgent Reels

The permanent operation can be interrupted to count an urgent reel. The reel must be inserted by an operator into the single reel slot. This inserted reel will run through the counting process by priority and the output will be at the unloader also through a single slot. 

Ergonomics Matters

The T60 trolley: Moves freely across the floor and is inserted into the loader/unloader with ease.

Tilting capabilities (option) give a more ergonomic solution for adding reels onto the aluminium rod.

A combination of various reel diameters and heights can be inserted to any trolley.

Assure Flex –Handling System

Operator free
Internal conveyor system with standard SMEMA protocol
Patented vacuum transfer tool
Can lift/place any size reel
Can lift/place any reel up to 5 kg
No missed lifting based on openings in reels (spokes)


Known GUI Control Capability and Algorithms

All Assure Series machines have the same software & algorithm benefits. 

The GUI is designed very easy and intuitive. 

At the control station a supervisor can control the results and administrate the machine if required. 

Remote access via the Remote Control s/w, and any supervisor PC gives the added flexibility of controlling offline.

Assure Flex – Adaption for the Future

Built with future configurations in mind and guarantees an easy adaption to customer demands

Can be used without loading and unloading either as a stand-alone system, or by connecting with any industry standard SMEMA conveyors

Start with a stand-alone machine or start with a complete integrated system. Assure Flex can grow based on your needs

It has a standard communication and data exchange interface for third party machines, such as
Storage Systems
Automation machines

CFX compatible



  Assure Automation Options
Dimensions

Configuration on the picture:
Assure Flex Loader L120
Assure Flex X-ray Counter
Assure Flex Label Applicator
Assure Flex Unloader UL120

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