Complete reel counting flexibility. DAGE Assure Flex is the complete counting solution for every workflow, from walk up operator loading to inline operator free.
More Intelligent
Monitor and control DAGE Assure Flex away from the line with the Assure Remote Control Station. Configure and monitor reel performance re-motely.
Highest throughput: simply drop off the reel trolley and DAGE Assure Flex auto-matically takes care of the count. Urgent reels may be counted on demand with the high priority load slot.
DAGE Assure Flex has an integrated conveyor which can feed into a range of existing, high capacity storage system
solutions. Reels are fed through on conveyor for a fast, automatic count. Integration to new storage systems is fast and easy with DAGE Assure Flex’s robust and well documented software inter-faces. Build DAGE Assure Flex into your automatic storage system today, or as your needs change in the future.
“One small component missing means very little to individual reels. One small component missing on a production line means everything”
“It is not about counting a component that costs a ½ penny. It is about preventing a line from stopping because you are missing a component that costs a ½ penny”
“Don‘t trust luck. Accurate inventory knowledge is the key”
Assure Flex – Automation
Assure Flex Loader L120
Assure Flex X-ray Counter with control panel
Assure Flex Lable Applicator
Assure Flex
Unloader UL120
Assure Flex - Automation
Door location is configurable
Door locations for inserting the trolleys into the system can be configured by the customer.
Doors can be in position (1 – side) or in position (2 – front/rear).
Because of the flexibility, door configuration can be changed on-site in 30 minutes to accommodate different factory setups
Assure Flex 120 – Loading Station
Flexible Configuration
Loading Station Assure Flex L120
2 trolleys - up to 60 reels on each
Loading Station Assure Flex L60
1 trolley - up to 60 reels
Unloading Station
Same configurations as above available
Assure Flex - Loader and Unloader
Loader L120 or L60 and Unloader UL 120 or UL 60 with the same design.
L60 - 1 Trolley
L120 - 2 trolleys
UL60 - 1 Trolley
UL120 - 2 Trolleys
Various combination possibilities:
L60 to UL60
L120 to UL120
L60 to UL120
Single Reel Slot for Urgent Reels
The permanent operation can be interrupted to count an urgent reel. The reel must be inserted by an operator into the single reel slot. This inserted reel will run through the counting process by priority and the output will be at the unloader also through a single slot.
Ergonomics Matters
The T60 trolley: Moves freely across the floor and is inserted into the loader/unloader with ease.
Tilting capabilities (option) give a more ergonomic solution for adding reels onto the aluminium rod.
A combination of various reel diameters and heights can be inserted to any trolley.
Assure Flex –Handling System
Operator free
Internal conveyor system with standard SMEMA protocol
Patented vacuum transfer tool
Can lift/place any size reel
Can lift/place any reel up to 5 kg
No missed lifting based on openings in reels (spokes)
Known GUI Control Capability and Algorithms
All Assure Series machines have the same software & algorithm benefits.
The GUI is designed very easy and intuitive.
At the control station a supervisor can control the results and administrate the machine if required.
Remote access via the Remote Control s/w, and any supervisor PC gives the added flexibility of controlling offline.
Assure Flex – Adaption for the Future
Built with future configurations in mind and guarantees an easy adaption to customer demands
Can be used without loading and unloading either as a stand-alone system, or by connecting with any industry standard SMEMA conveyors
Start with a stand-alone machine or start with a complete integrated system. Assure Flex can grow based on your needs
It has a standard communication and data exchange interface for third party machines, such as
Storage Systems
Automation machines
CFX compatible
Assure Automation Options
Dimensions
Configuration on the picture:
Assure Flex Loader L120
Assure Flex X-ray Counter
Assure Flex Label Applicator
Assure Flex Unloader UL120
Find Out More
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